How are realistic panda dolls made?
As the world's leading manufacturer of realistic panda dolls, our exclusive handcrafting process sets us apart. Our plushies are renowned for their intricate detail, premium materials, and precise stitching.
Each panda plush undergoes an extensive creation process, meticulously crafted by hand with meticulous attention to detail. These carefully crafted pieces of art are designed for longevity, requiring the expertise of 10 skilled artisans over a span of up to 5 days to produce, surpassing the capabilities of any machine.
To create a realistic panda plushie, it takes more than just love; it requires a dedicated commitment to ensuring the highest quality standards. In this blog post, we invite you behind the scenes to witness the magic of our handcrafting process and witness the transformation of our panda plushies.
Here are the essential steps involved in crafting an astonishingly realistic panda doll plush:
1. Cutting the lambskin
The initial stage in crafting an endearing panda plush involves the preparation of high-quality lambskin. The lambskin is carefully inspected for defects, marked with a black marker, and subsequently eliminated.
After the thorough examination, the lambskin is sketched and cut. However, cutting lambskin with fur into the desired shape without causing damage can be challenging. This task necessitates the expertise of an experienced artisan who skillfully wields a sharp fur knife with utmost caution. This crucial step is of great significance and may require several hours to complete.
2. Stitching
The expert artisans skillfully stitch every detail of the panda doll, ensuring precision and meticulousness. Using a wooden clamp, they hold together the black and white lambskin and sew them together with a needle and thread.
Each part of the panda doll is stitched one by one, allowing for intricate detailing and ensuring a precise match between all components. This meticulous stitching process guarantees durability and a cohesive appearance for the lifelike panda doll's body, eyes, mouth, paws, tail, ears, and other features.
The exceptional craftsmanship of our experienced artisans, with years of expertise, is evident in the flawless stitching of each panda doll. They bring the intricate details to life with utmost perfection, resulting in a truly remarkable and lifelike creation.
3. Hand Carving
We prioritize creating panda dolls that exude a lifelike appearance. To achieve this, our artisans hand carve each panda doll's skull and muzzle from a single piece of high-density, eco-friendly silicone.
The process of hand carving the panda skull demands artistic skills and attention to detail. It involves creating an accurate imitation of a real panda, meticulously capturing life-like features and expressions. Our artisans skillfully carve the silicone to ensure a faithful representation of the panda's skull, resulting in a remarkably realistic finished product.
4. Modeling
Our skilled artisans meticulously shape clay with a needle to create highly detailed molds, capturing realistic features of the panda's nose, paws, and eyelids. These specially designed molds are made from eco-friendly resin and hand-painted, resulting in super realistic eyelids, noses, and paws for our panda dolls.
5. Stuffing
Proper stuffing is crucial in creating our panda plush toys. A well-stuffed plush is firm, smooth, and evenly filled, maintaining its shape from every tiny detail to its widest part. Conversely, inadequate stuffing results in lumpy and deflated areas, affecting the plush's ability to stand properly. Careful shaping and smoothing of eco-friendly latex particles by our skilled artisans ensures a flawlessly shaped panda plush, making stuffing a meticulous and time-consuming process that matches or even surpasses the time taken to cut and sew the body together.
6. Trimming
Trimming the panda plush is an intricate and incredibly time-consuming task. The artisans must possess impeccable technique to carefully trim the plush, ensuring it maintains its fluffy texture while preserving its iconic shape. Similar to professional hairdressers, the use of precise and skillful scissor work is essential. A single accidental cut of an extra fur can significantly impact the overall appearance and potentially ruin the entire look of the panda plushies.
7. Inspecting
Once a realistic panda doll is complete, the inspection process is thorough.
An inspector will go over every little detail of the panda plush in order to ensure that it's up to our standards.
If the panda doll passes this final inspection, it gets packed in the box and sent out to one of the customer around the world.
If any imperfect details are found, they are normally modified again by skilled artisans, some seriously flawed will be destroyed.
We does not risk having an imperfect realistic panda plush in the hands of panda lovers.